The production method and performance of tempered glass cover

2025-11-02 2173

Tempered glass, also known as strengthened glass, is formed by physical or chemical means to create a compressive stress layer on the surface of the glass. The glass itself has high compressive strength and will not cause damage. When the glass is subjected to external forces, this pressure layer can offset some of the tensile stress, preventing the glass from shattering. Although tempered glass is under high tensile stress, there are no defects inside the glass and it will not cause damage, thus achieving the intention of improving the strength of the glass.

Tempered glass is a secondary processed product of flat glass, and the processing of tempered glass can be divided into physical tempering method and chemical tempering method.

Physical tempered glass is also known as quenched tempered glass. When a general flat glass is heated to a temperature close to the softening temperature of glass (600 ℃) in a heating furnace, internal stress is eliminated through its own deformation, and then the glass is removed from the heating furnace. Then, high-pressure cold air is blown towards both sides of the glass using a multi head nozzle to cool it quickly and uniformly to room temperature, thus producing tempered glass. This type of glass is subjected to internal tension and external compression stress. Once some parts are damaged, the stress will be released, and the glass will be broken into countless small pieces. These small fragments have no sharp edges and are not easy to injure people.

钢化玻璃盖

Chemical tempered glass is made by modifying the chemical composition of the glass surface to increase its strength, usually using ion exchange method for tempering. The method is to immerse silicate glass containing alkali metal ions into molten lithium (Li ) salt, causing the Na or K ions on the surface of the glass to exchange with Li ions, forming a Li ion exchange layer on the surface. Because the expansion coefficient of Li is smaller than that of Na and K ions, the outer layer shrinks less and the inner layer shrinks more during the cooling process. When cooled to room temperature, the glass is also in a state of inner layer tension and outer layer compression, similar to the effect of physical tempered glass.

Tempered glass has high strength, with a compressive strength of over 125MPa, which is 4-5 times greater than ordinary glass; The impact resistance is also very high. When measured by the steel ball method, a 0.8kg steel ball falls from a height of 1.2m, and the glass can remain intact. The elasticity of tempered glass is much greater than that of ordinary glass. A piece of 1200mm × 350mm × 6mm tempered glass can undergo a bending deflection of up to 100mm under force. When the external force is removed, it can still return to its original state, while ordinary glass can only have a few millimeters of bending deformation.

Another characteristic of tempered glass is its good thermal stability, which makes it less prone to cracking when subjected to rapid cooling and heating. This is because the compressive stress of tempered glass can offset some of the tensile stress caused by rapid cooling and heating. Tempered glass is heat-resistant and shock resistant, with a maximum safe working temperature of 288 ℃, and can withstand temperature differences of 204 ℃. Due to its excellent mechanical properties and thermal stability, tempered glass is widely used in construction engineering, transportation, and other fields. Flat tempered glass is commonly used for doors, windows, partitions, curtain walls, display windows, furniture, etc. in buildings, while curved glass is commonly used for cars, trains, airplanes, and other applications. When using, it should be noted that tempered glass cannot be cut or ground, and corners cannot be bumped or kneaded. It needs to be selected according to existing scale standards or specific design drawings for processing and customization. The glass used for large-area glass curtain walls should be controlled in terms of tempering, and semi tempered glass should be selected to prevent excessive stress and prevent self explosion caused by wind loads. Depending on the glass substrate used, it can be made into general tempered glass, heat absorbing tempered glass, colored tempered glass, tempered insulating glass, etc.

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